How to Repair Solovair Boots OR Solovair Boot Repair Guide
Your Solovair boots have carried you through countless seasons, but now the soles feel slick, a lace snapped, or an eyelet pulled loose. Before you retire them, consider this: Solovair boot repair is not only possible, it is built into the design. These Goodyear-welted classics are made to be resoled, refreshed, and worn again.
This guide walks you through every Solovair boot repair option available, from ordering authentic replacement soles and laces to understanding sizing quirks and advanced resole techniques. You will learn how to extend the life of your boots, avoid common repair mistakes, and even upgrade other footwear using Solovair components.
Replace Solovair Soles Correctly

Solovair boots use Goodyear welted construction, meaning the soles can be replaced without damaging the upper. This makes resoling a smart investment compared to buying new. However, choosing the right sole type and size is critical for a proper fit.
Choose the Right Sole Type
Solovair offers three main replacement sole options, each tailored to different styles and usage conditions:
- Solovair Classic Replacement Soles ($20.00/pair): Made from “Heavyweight Twilite” rubber, ideal for boots in the Solovair Classic Collection.
- Solovair Commando Replacement Soles ($20.00/pair): Designed for rugged wear, these feature deeper treads for superior grip on uneven terrain.
- Gripfast Replacement Soles ($25.00/pair): A premium option with enhanced traction, perfect for wet or slippery environments.
All soles are sold as pairs and must be installed by a qualified cobbler.
Size Soles for Trimming
A key technical detail often overlooked: you must order replacement soles one size larger than your boot size if your US Men’s size is 5, 7, 9, 11, or 13. This oversizing allows the cobbler to trim the sole precisely to match the boot’s last.
Available sole sizes come in dual-size ranges:
- US 4/5
- US 6/7
- US 8/9
- US 10/11
- US 12/13
- US 14/15
For example, if your boots are US 9, order the US 8/9 sole. Since 9 is on the mandatory oversize list, upgrade to the US 10/11 size for trimming.
Pro Tip: Always confirm your boot’s actual size using the UK-to-US conversion chart before ordering. Misreads happen, especially with unisex or European labeling.
Swap Worn Laces and Hardware
Even with pristine soles, damaged laces or broken hardware can render boots unusable. Fortunately, Solovair offers a full lineup of replacement components, most priced under $10.
Pick the Right Laces
The correct lace depends on your boot’s eyelet count, material preference, and desired look:
Round Poly Laces
- 3-Eye (70cm): $5.50
- 4–5 Eye (80cm): $5.50
- 6-Eye (110cm): $5.50
- 7–8 Eye (150cm): $5.50
- 10–11 Eye (180cm): $8.00
- 14-Eye (210cm): $8.00
- 20-Eye (250cm): $8.00
Available in solid or chequered patterns.
Flat Cotton Waxy Laces ($5.50)
- 2-Eye (60cm)
- 4-Eye (80cm)
- 6-Eye (110cm)
- 7-Eye (150cm)
These offer a vintage aesthetic with weather resistance due to the waxed finish.
Thick and Thin Waxy Cotton
- Thick: 4–5 Eye (80cm), 6-Eye (110cm), 8-Eye (150cm) at $5.50
- Thin: 3-Eye (60cm), 4–5 Eye (80cm) at $5.50
Use thick laces for chunkier boots like workwear or military styles. Choose thin for sleeker silhouettes.
Fix or Replace Hardware
Commonly replaced structural parts include:
- Heel Socks (Leather or Vegan): $7.00, replaces the internal heel counter for better support
- Buckles: $5.50, standard replacement for strap boots
- Ski Hooks and D-Rings: $5.00, for winter or tactical models
- Eyelets: $3.50 each, ideal for reinforcing lace holes before they tear
- Zippers: From $5.50, varies by model; confirm compatibility
- Tassels: $13.50, for loafer-style boots
- Heel Grips: $7.00, reduces slippage inside the boot
Warning: Never ignore loose eyelets or broken buckles. These small failures can lead to larger damage, like ripped uppers or ankle strain.
Understand Solovair Sizing Standards

Getting the right fit is essential for successful repairs. Misunderstanding Solovair’s sizing can lead to wrong-sized soles, ill-fitting laces, or return delays.
Know the Fit Quirks
Solovair’s Goodyear welted boots run slightly large compared to standard footwear. To compensate:
- Option 1: Wear cushioned socks and stick with your regular size.
- Option 2: Size down by ½ size for a snugger fit.
Exception: Solovair Sneakers are true to size, so no adjustment needed.
Use the Conversion Chart
Always reference the official size chart when ordering parts. Here is a snapshot of key conversions:
| UK | EU | US Men’s | US Women’s | JPN (mm) |
|---|---|---|---|---|
| 6 | 39.5 | 7 | 8 | 24 |
| 8 | 42 | 9 | 10 | 26 |
| 10 | 44.5 | 11 | — | 28 |
| 12 | 47 | 13 | — | 30 |
| 14 | 49.5 | 15 | — | 32 |
This chart is crucial when selecting soles, especially since sizes like US 14/15 are less common and may be backordered.
Sock and Belt Sizing Tips
For full wardrobe coordination:
- Socks: Small (UK 4–7), Medium (UK 8–10), Large (UK 11–13)
- Belts: Small (30″–34″), Medium (32″–36″), Large (34″–38″), XL (36″–40″)
Choose a belt one size up from your pant waist for proper adjustment.
Upgrade Boots with Solovair Soles
Solovair components are not just for Solovair boots. Expert cobblers use their premium soles to upgrade other brands, especially those with limited resole options.
Resole Dr. Martens with Solovair Soles
Dr. Martens are iconic but notoriously hard to resole due to their heat-welded rand construction. The yellow welt is fused to the upper, making traditional re-welting impossible.
Yet skilled repair services have developed a workaround using Solovair soles.
Why It Works
Solovair soles closely match the density and profile of original Dr. Martens soles, making them a seamless visual and functional replacement.
Step-by-Step Upgrade Process
- Remove Old Soles: The worn outer soles are carefully sliced off without damaging the rand.
- Stitch Midsoles: A full-length midsole is stitched into the footbed. This creates a Goodyear-like foundation.
- Attach New Sole: The Solovair replacement sole is cemented and stitched to the new midsole.
The result is a stronger, more repairable boot. Future resoles become easier and cheaper, with no more heat-weld dependency.
Long-Term Benefits
- Enhanced Durability: Stitched construction outlasts glued soles.
- Better Resale Value: Professionally upgraded boots command higher prices.
- Eco-Friendly: Extends product life, reducing waste.
Note: This service is offered by specialty cobblers like SoleHeeled in Australia. Check local providers for availability.
Find Repair Services and Order Parts

While some repairs like changing laces are DIY-friendly, resoling and structural fixes require professional skill. Knowing where to send your boots and how to prepare them is half the battle.
Use Professional Repair Workflows
Top-tier services follow a streamlined four-step process:
1. Request a Free Diagnosis
- Fill out an online form.
- Upload clear photos of your boots.
- Specify desired repairs or request expert advice.
You will receive an instant quote based on wear level and parts needed.
2. Ship for Free (Two-Way)
- Drop boots at a local post office.
- Free packaging and return shipping included.
- Service available across regions like Australia.
3. Expert Craftsmanship
- Repairs handled by veteran cobblers, some with 70+ years of combined experience.
- Techniques honed from work with heritage brands like RM Williams and Clarks.
4. Fast Return Delivery
- Repaired boots shipped back to your door.
- Tracking provided throughout.
Most repairs take 7–14 business days.
Where to Buy Genuine Parts
Order directly from authorized Solovair retailers or official partners to avoid counterfeit soles or ill-fitting hardware.
Stock and Availability Notes
- Backorders Possible: Sizes like US 4/5 or US 14/15 may be temporarily out of stock.
- Lace Variants: Check current inventory, as some lengths or styles may rotate seasonally.
Always verify part compatibility with your specific model before purchasing.
Maintain Boots for Longevity
Preventive care reduces repair frequency and keeps your Solovair boots looking sharp for decades.
Follow Care Guidelines
For Vegan Models
Use Renovating Cream regularly to:
- Prevent cracking
- Restore color
- Protect against moisture
Avoid silicone-based polishes, as they can degrade synthetic materials.
General Maintenance Routine
- Weekly: Wipe down uppers with a damp cloth.
- Monthly: Inspect laces, eyelets, and sole edges for wear.
- After Wet Use: Dry naturally away from direct heat; use shoe trees to maintain shape.
Pro Tip: Rotate between two pairs. This gives leather time to breathe and extends sole life.
Prevent Common Failures
- Sole Delamination: Caused by prolonged water exposure or poor storage. Store in a cool, dry place.
- Lace Fraying: Replace laces at first sign of splitting. Don’t wait for breakage.
- Heel Wear: Consider heel caps if you walk mostly on pavement.
Know Warranty and Return Policies
- 30-Day Return Policy: Full refund or exchange available.
- How to Return: Use the Returns Center online and enter your order number and email.
- Free Shipping: On all footwear orders.
- International Buyers: No surprise duties, since taxes are included at checkout.
- Payment Options: Accepts Apple Pay, Google Pay, PayPal, Affirm, and all major cards.
- Affirm Financing: Pay over time on orders over $35.00. No fees, no credit hit to apply.
Frequently Asked Questions About Solovair Boot Repair
How much does it cost to resole Solovair boots?
Solovair replacement soles range from $20.00 to $25.00 per pair depending on the style. You will also need to pay a qualified cobbler for installation labor.
Can I resole Dr. Martens with Solovair soles?
Yes. Specialty cobblers can slice off the worn outer soles, stitch in new midsoles, and attach Solovair soles. This creates a stronger, more repairable boot than the original heat-welded construction.
What size replacement soles should I order?
Order your standard dual-size range, but if you wear US Men’s 5, 7, 9, 11, or 13, you must size up one range to allow the cobbler to trim the sole for a precise fit.
How do I know which lace length to buy?
Match the lace length to your boot’s eyelet count. For example, 6-eye boots need 110cm laces, while 10–11 eye boots require 180cm laces.
Are Solovair boots true to size?
Solovair Goodyear welted boots run slightly large. Either size down by ½ size or wear cushioned socks with your regular size. Solovair Sneakers are true to size.
Can I return replacement parts if I order the wrong size?
Yes. Solovair offers a 30-day return and exchange policy. Use the Returns Center online with your order number and email to process the return.
Final Thoughts on Solovair Boot Repair
Solovair boot repair is about honoring craftsmanship, not just fixing damage. With the right parts, proper sizing knowledge, and a consistent care routine, your boots can last a lifetime. Whether you are replacing a sole, upgrading another brand, or swapping worn laces, every repair is a step toward sustainable style.
Start by assessing your boots today. Check the sole tread, inspect the laces, and look for loose hardware. Order the correct replacement parts, find a qualified cobbler, and give your Solovairs the refresh they deserve.
